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Fireproof lightweight insulated composite wall panel


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Product Details

 

1. Overview

China's industry should follow a new type of industrialization path that promotes industrialization through informatization, enhances informatization through industrialization, has high technological content, good economic benefits, low resource consumption, minimal environmental pollution, and fully utilizes human resources. We cannot follow the traditional industrialization path taken by developed countries, which sacrifices excessive resource consumption and large-scale ecological destruction for the sake of productivity development. Moreover, we should attach great importance to the crucial role of technological progress, using high-tech and advanced practical technologies to improve traditional industries, enhance economic efficiency, save and rationally utilize resources, protect the ecological environment, and pursue a sustainable industrialization path of circular economy.

Currently, in China60%of walls are made of clay bricks, with brick and tile enterprises12thousands, producing more than5200hundreds of millions of solid bricks annually, equivalent to the destruction of arable land120ten thousand acres, directly and indirectly consuming energy accounting for about15%or more. At the same time, the production of solid bricks causes severe pollution; just the brick firing alone emitsCO2emissions reaching1.7hundred million tons. Thereforethe National Bureau of Building Materials, the Ministry of Construction, the Ministry of Land and Resources, the Ministry of Agriculture, and the Office of Building Energy Efficiency of Wall Material Innovationjointly issued a notice: in major and medium-sized cities nationwide170the use of clay bricks is prohibited, and other cities are encouraged to replace them with alternatives, actively promoting the innovation and development of new wall materials.2005In4month, the Ministry of Construction successively issued"Notice on Strictly Implementing Energy Saving Design Standards for New Residential Buildings"and"Public Construction Energy Saving Design Standards"which specified various indicators for building energy efficiency. To implement the standards, the review of construction energy saving has been strengthened, and a notice was issued that from2005In5month1on, the "Energy Saving Design Standards for Residential Buildings in Hot Summer and Cold Winter Areas" must be strictly implemented, reiterating the penalties for violations of building energy saving regulations.

2005In12month22On

daythe National Wall Reform Directors' Symposium was held in Beijing. At the meeting, a notice was issued by the National Development and Reform Commission, the Ministry of Land and Resources, the Ministry of Construction, and the Ministry of Agricultureregarding the announcement of the second batch of cities where the use of solid clay bricks is temporarily prohibited.It requires that bythe end of the year, the second batch of 2008 cities must prohibit the use of solid clay bricks. This is a continuation of the first batch of 256 cities that were temporarily "banned" by the end of 170 month, as the country continues to promote the important measures for new wall materials. 2003 In 6 Our company is in line with the trend of the times, relying on strong economic strength and technical capabilities, widely cooperating and exchanging with relevant research institutions at home and abroad, successfully developing lightweight, thermal insulation, soundproofing, fireproof, and environmentally friendly new building wall material equipment — 

 

lightweight thermal insulation composite wall panel production line.轻质保温复合墙体板生产线

2. Equipment Features

This machine adopts a dual-drive roller extrusion process, completing the entire production process of the product from slurry application, main material, fabric laying, compounding, to re-pressing in one go, with high automation, stable operation, and adjustable specifications. The product surface is flat, smooth, and has high density, truly achieving industrialized assembly line production of new building wall panels. It greatly reduces the labor intensity of production workers and completely changes the many drawbacks of the previous methods of standing molds and flat molds for pouring and forming. For example: large usage of molds, low turnover rate; requires electric heating or steam heating; single product variety; sound insulation and thermal insulation effects cannot meet market demands, and many other defects.

3. Project Features

1. The source of production materials is broad, with no regional limitations. It mainly utilizes sawdust, straw, rice husks, and various crop straws, adding inorganic materials (such as talcum powder, construction waste, diatomaceous earth, fly ash, etc.) processed through special techniques. The production cost is low, requiring little investment and yielding quick results.

2. The production process is simple, with high automation of equipment, low labor intensity, assembly line operation, and no noise or three wastes emissions during production.

3.The production energy consumption is low, requiring no high temperature or high pressure, utilizing the heat released by chemical reactions to meet production process requirements.

4. Product Features and Performance

(1) Performance

 

 

Name

Standard Index

Inspection Value

Air-dry Density

50kg/m2

30.0kg /m2

Panel Dry Shrinkage

≤0.08%

0.015%

Bending Load Resistance

≥1400N

5640N

Impact Resistance

Impact3No cracking or other damage after

Impact3No cracking or other damage after

Main Cross-section Thermal Resistance (T=90mm)

≥1.35(m2.k)/w

1.36(m2.k)/w

Thermal Bridge Area Ratio

≤8%

2.22%

Sound Insulation

36dB

Radioactivity

Not detected

(2) Characteristics

1.Lightweight and earthquake-resistant:

The unit area mass is only1/10, with good earthquake resistance, suitable for both low-rise and high-rise buildings, especially for factory buildings with steel frame structures, replacing color steel plates, with superior performance.

2.Quick and convenient construction: uses panel or modular installation, dry operation, with excellent features such as nailing, sawing, planing, gluing, and sticking.

3.Low comprehensive cost: The production of this product mainly utilizes agricultural and industrial waste, resulting in low production costs. By reducing the load on beams and columns, the construction period is short, and compared to solid bricks, hollow bricks reduce project costs.20%.Above.

4.Energy-saving and environmentally friendly: The production process does not require high temperature and high pressure, the product is non-toxic, harmless, and pollution-free, with no radioactivity, classified as a new type of green energy-saving building material.

5.Increased usable area: Under the same requirements for insulation and sound insulation, the panels are thinner, allowing for an increase in usable area of,10%.Above.Fireproof, waterproof, impact-resistant, acid and alkali resistant, aging resistant, and other characteristics.

6.5. Investment and production conditions

The wall panel production line includes: production workshop, raw material warehouse. Factory

Above, personnel300m2-800m210-16people, ordinary water is sufficient, electricity6. Benefit analysis8-20kw

(1) Cost accounting

Raw materials:

19-25Yuan(depending on thickness); wages/m2Water and electricity costs1(depending on thickness); wages/m2

Equipment depreciation;0.5(depending on thickness); wages/m2Yuan, management costs0.2Total1(depending on thickness); wages/m2

-27.70;21.7(depending on thickness); wages(2) Profit analysis: (taking small scale as an example) daily production(depending on thickness); wages/m2

, sold at800m2price, daily profit58(depending on thickness); wages/m2×800m221.70-27.70=29040-2424058(depending on thickness); wages/m2-800m221.70-27.70=29040-242407. Production matters(depending on thickness); wages

Sign a contract printed by the Industrial and Commercial Bureau

1.Provide national-level inspection reports and other certification materials

2.Lightweight thermal insulation composite wall panel equipment, available in large, medium, and small sizes based on daily output and automation level, providing a full range of services including technology, equipment, and on-site installation and debugging, ensuring the production of qualified products.

3.1. The innovative wall panel is a new type of large wall panel with excellent green, environmentally friendly, energy-saving, and thermal insulation and fireproof performance, compatible with domestic and foreign frame structures, steel structures, and special column structure systems.

2. Various supporting products for the innovative wall panel can be solved domestically.

3. The innovative wall panel can be cut freely, facilitating combination to leverage product advantages.

4. The main technical indicators of the innovative wall panel are at the leading level among domestic products.

5. The innovative wall panel effectively solves the problem of cracks in building walls.

6. The innovative wall panel is an important achievement in wall innovation, with a very broad development and application prospect.

8. Service content

, we are responsible for equipment installation and debugging;
1, technical training until qualified products are produced;
2, providing technical materials, construction processes, and application drawings.

3Conclusion
The emergence of a new product with advanced significance will surely generate huge economic benefits. In today's fiercely competitive market, success always belongs to those who are quick-witted and agile. Our company is willing to work hand in hand with all those with insight to create achievements together.

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