Product classification
Magnesium oxide board production line
Product Details
The automatic production line for magnesium oxide boards is independently developed by Shandong Innovation Building Materials Complete Equipment Co., Ltd., with complete independent intellectual property rights. This production line has completely changed the situation of high labor, complicated processes, and low labor efficiency in the production of magnesium oxide boards, making it a powerful tool for magnesium oxide board production enterprises to achieve mass production, improve production efficiency and economic benefits, and realize large-scale operations.
Equipment Features:
1. High degree of automation: The entire production line uses PLC computer automation control, achieving automated template loading, automatic release agent application, automatic batching, automatic slurry application, automatic fabric laying, automatic leveling, automatic cutting, automatic re-pressing, and automatic board joining.
2. High output: The production speed of this production line is adjustable, with a shift output between 1500 to 2600 sheets, which can be adjusted according to market conditions.
3. Adjustable board specifications: Various specifications of boards from 2-40mm can be produced, and equipment can be customized for special requirements.
4. Can produce multiple products: Magnesium oxide flat boards, flue boards, composite central air conditioning ventilation duct boards, reinforced magnesium oxide flat boards, glass microbead particle insulation boards, polystyrene particle insulation boards, partition boards, external wall insulation boards, and more.
5. Reduced labor: The entire production line uses PLC computer automation control, allowing 6 people to complete the production tasks of the entire line, with low labor intensity.
6. Precise specification adjustment: Each thickness control roller uses digital display control, with fast adjustment speed, allowing for different thickness specifications to be adjusted according to production requirements, with high adjustment accuracy.
7. Automatic cutting and separation: An intelligent cutting system is used to automatically cut various specifications of products according to specification requirements, reducing labor and improving product accuracy, ensuring fast production flow.
8. Automatic template cleaning: The production line is equipped with an automatic template cleaning system, which cleans the back of the template as soon as the product is off the line. After demolding, a dedicated automatic cleaning device cleans the template on both sides again to ensure the thickness and accuracy of the board products.
9. Automatic board unloading: Fully automatic intelligent board unloading reduces worker labor intensity, extends the lifespan of templates, and minimizes human damage to the boards.
10. Automatic stacking and packaging: Can achieve stacking and packaging of multiple specifications and variable product quantities according to customer requirements.
11. Centralized dust collection: The entire production and subsequent sorting process is equipped with dust removal devices to ensure a clean production environment, reduce pollution, improve the company's appearance, and the collected dust can be reused to lower production costs.
I. Introduction
With the rapid development of the economy, the quality of life of the people is continuously improving. To improve living environments and beautify homes, people have a strong preference for various decorative and renovation materials. However, in the pursuit of luxury and comfort, safety issues regarding life and property are often overlooked. The occurrence of fires alone claims countless lives and properties each year. Raising citizens' fire prevention awareness has become a conscious action for humanity. National fire safety regulations explicitly state that all construction and decoration projects must strictly adhere to the "Fire Protection Regulations of the People's Republic of China" during design and construction, prohibiting the use of flammable decorative materials. To support the implementation of these regulations, our company has successively launched a series of fireproof decorative products and supporting equipment. The products have passed testing by the "National Fixed Fire Extinguishing System Fireproof Component Quality Supervision and Inspection Center," achieving Class A fireproof rating, and have also passed testing by the "National Building Materials Testing Center," fully complying with national standards; the equipment has been tested by the "Shandong Provincial Product Quality Supervision and Inspection Research Institute" and the "Jinan Product Quality Supervision and Inspection Center"; the quality fully meets standards and has been recommended as a product at the "5th Beijing International Expo."
II. Market Prospects for Fireproof Composite Decorative Boards
According to relevant statistics, in 1993, the national indoor decoration industry had a project volume of 40 billion yuan, which increased to 50 billion yuan in 1994, 57 billion yuan in 1995, 68 billion yuan in 1996, and 80 billion yuan in 1997. From these simple figures, it can be seen that the volume of decoration projects has been increasing year by year, and the decoration and renovation industry will be a thriving sunrise industry. With the reform of the housing system and the improvement of people's quality of life, private home purchases will increase, and the indoor decoration industry will develop steadily.
III. Product Uses and Technical Indicators
Fireproof decorative boards use sawdust, rice husks, and various crushed plant straw as fillers (any one or a mix can be used), and several chemical raw materials as modifiers, mixed through special processes. Straw boards have characteristics such as high strength, large product width, fireproof, waterproof, environmentally friendly, and low cost. The products come in a wide variety of colors and patterns, with hundreds of options, such as imitation red (white) beech boards, red (black) walnut boards, oak boards, rosewood, and camphor boards. The products can be nailed, sawed, planed, and glued, possessing the same application and processing characteristics as wooden boards. They are widely used in the walls, doors, windows, skirting, ceilings, and other indoor decorations of shopping malls, hotels, restaurants, nightclubs, stations, office buildings, and residences, and are also widely used in high-end furniture, doors, and partitions. This product is cost-effective, utilizes waste materials, and is an ideal substitute for various wooden boards.
Technical indicators of straw boards:
1. Oxygen index %: greater than 90
2. Horizontal burning: SO
3. Vertical burning: SO
4. Moisture content: 10.9%
5. Density: 1.15g/cm3
6. Static bending strength: 169.46Mpa
7. Density: T/m3 1.13
8. Water resistance: No powdering after 24 hours, no surface change
9. No three wastes, no pollution, beneficial to environmental protection
IV. Characteristics of Straw Fireproof Board Decoration Production Line
1. Structural principles and specifications: The design of the fireproof board decoration production line is novel, with a reasonable structure and stable operation. It uses a double-roller pressing method for board making, achieving one-time forming, uniform thickness, and high output. It is equipped with a vibration device to eliminate internal and external bubbles, making the boards denser; non-woven fabric is used as an isolation membrane, increasing toughness and strength. The machine can be adjusted up and down freely, producing boards with a thickness of 2-60mm, with a maximum board width of 1300mm, unlimited length, and arbitrary thickness adjustment. Note: Customization is available for special requirements.
2. The equipment can be used for multiple purposes, capable of producing simulated wood water birch boards, simulated red (white) beech boards, oak boards, fireproof relief door panels, wall skirt panels, ceiling panels, wall decorative murals, and various other products.
Prevention is better than disaster relief.
In 1998, there were a total of 141,305 fires nationwide, averaging 388 incidents per day, including 78 major fires throughout the year, with direct property losses of 288 million yuan. From January to April this year, there were 65,497 fires nationwide, averaging 546 incidents per day, with direct property losses of 102.2 billion yuan. Currently, fire incidents in our country are on the rise, and the situation is not optimistic; we cannot afford to be complacent or slack.
To achieve success in business, one must always be aware of business opportunities...
(1) Simulated wood water birch board: Provincial-level inspection, appearance comparable to wooden water birch boards, high grade, large size, with good characteristics for nailing, sawing, planing, and gluing. No need to paste wood grain paper or paint wood grain; the lines are beautiful, and the texture is natural. It is fireproof, waterproof, and corrosion-resistant. Size 1200×2440×(3-40)mm (adjustable). Depending on the production capacity and level of automation, the equipment is divided into six models, capable of producing 200-1200 sheets per day. Raw material cost is 8.5 yuan/sheet.
(2) Fireproof relief door: Provincial-level testing, featuring fireproof, moisture-proof, soundproof, and thermal insulation characteristics, and can be nailed, sawed, planed, and glued, with a cost that is half that of wooden doors. Simulated European and classical three-dimensional patterns, with embossed patterns integrated with the panel, elegant style, and antique charm.
(3) Wall decorative murals: Using a board-making machine to produce baseboards, then applying a surface layer and gloss, capable of producing landscapes, figures, flowers, birds, insects, and fish. Maximum size 1200×2500mm, cost price 20 yuan/sheet, can produce large, medium, and small sizes. If adding antique lines, aluminum alloy, and stainless steel edging, the value increases. This mural is fireproof, waterproof, corrosion-resistant, and will never deform.
(4) Using a board-making machine and molds: Can produce ceiling panels and various carved wall panels, providing a better effect than wallpaper or wall fabric.
(5) Glue coating and drying machine and glossing machine: This machine has a high degree of automation: automatic gluing, automatic surface application, automatic cutting, automatic drying. The equipment structure is reasonable and easy to operate. Mainly used for surface lamination of fireproof boards, such as wood grain paper, PVC film, paint-free paper, high polymer film, etc. This equipment can also be used for deep processing of currently available wooden boards in the market, such as plywood, five-layer boards, density boards, particle boards, and gypsum boards. The processed boards have a smooth and flat surface, elegant finish, do not require painting, are environmentally friendly, and have increased profits.
5. Equipment situation and production conditions.
The fireproof decorative board production line consists of: board-making machine, glue coating and drying machine, glossing machine. Depending on production capacity and automation level, it is divided into three specifications: large, medium, and small, with a total of six models. Users can choose according to their needs, and special requirements can be customized. Additionally, there are automated edge-cutting machines and mixers available for user selection.
The straw fireproof composite decorative board production line includes: production workshop, finished product workshop, raw material warehouse. Factory area 100m2—1000m2. Personnel 3-6 people, ordinary water is sufficient. Power 1.1-10KW (depending on scale).
6. Analysis of straw board benefits.
(1) Cost accounting:
Raw material cost: 15 yuan/sheet; labor cost: 0.5 yuan/sheet; water and electricity cost: 0.2 yuan/sheet; building depreciation: 0.2 yuan/sheet, total: 15.9 yuan/sheet.
(2) Profit analysis: Based on a general selling price of 40 yuan/sheet, calculated on a daily production of 400 sheets (using medium-sized equipment as an example).
Profit per sheet: 40 yuan/sheet - 15.9 yuan/sheet = 24.1 yuan/sheet.
Daily profit: 400 sheets × 24.1 yuan/sheet = 9640 yuan.
7. Equipment situation.
This production line consists of a board-making machine, glue coating and drying machine, and glossing machine. Additionally, there are automated edge-cutting machines and mixers available for user selection. The production line has various models. Users can choose according to their needs. Various equipment can also be matched with each other to save costs, or single machines can be purchased.
8. Production acceptance matters.
1. Free technology transfer upon purchasing straw board equipment.
2. Sign a contract printed by the industrial and commercial bureau.
3. Provide national-level fire testing certification and green environmental protection certification, and train 2 technical personnel for the accepting party, with a training period of 7 days.
4. The company's machinery factory is equipped with a production workshop, as well as products produced using this machine, and rooms decorated with these products and furniture made for your inspection.
5. Our company implements sales of equipment, free technical training, and on-site installation and debugging, ensuring the production of qualified products.
Seeing is believing; it is recommended that friends visit more, look around more, and compare from multiple sources, comparing prices from three families.
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