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Straw board production equipment


The straw board production equipment is independently developed by Shandong Innovation Building Materials Complete Equipment Co., Ltd., and has complete independent intellectual property rights. This production line has completely changed the comprehensive situation of high labor demand, complicated processes, and low labor efficiency in the production of glass magnesium boards. It is a powerful tool for fireproof board production enterprises to achieve mass production, improve production efficiency and economic benefits, and realize scaled operations.

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Product Details

The straw board production equipment is independently developed by Shandong Innovation Building Materials Complete Equipment Co., Ltd., with complete independent intellectual property rights. This production line has completely changed the situation of high labor, complicated processes, and low labor efficiency in the production of glass magnesium boards. It is a powerful tool for fireproof board production enterprises to achieve mass production, improve production efficiency and economic benefits, and realize large-scale operations.

Equipment Features:
1. High degree of automation: The entire production line uses PLC computer automation control, achieving automated template loading, automatic release agent application, automatic batching, automatic slurry application, automatic fabric laying, automatic leveling, automatic cutting, automatic re-pressing, and automatic board connection.
2. High output: The production speed of this production line is adjustable, with a shift output between 1500 to 2600 sheets, which can be adjusted according to market conditions.
3. Adjustable board specifications: Various specifications of boards from 2-40mm can be produced, and equipment can be customized for special requirements.
4. Can produce multiple products: Glass magnesium flat boards, flue boards, composite central air conditioning ventilation duct boards, reinforced glass magnesium flat boards, vitrified microbead thermal insulation boards, polystyrene particle thermal insulation boards, partition boards, external wall insulation boards, and other products.
5. Reduced labor: The entire production line uses PLC computer automation control, allowing 6 people to complete the production tasks of the entire line, with low labor intensity.
6. Precise specification adjustment: Each thickness control roller uses digital display control, with fast adjustment speed, allowing for different thickness specifications to be adjusted according to production requirements, with high adjustment accuracy.
7. Automatic cutting and separation: An intelligent cutting system is used to automatically cut various specifications of products according to specification requirements, reducing labor and improving product accuracy, ensuring fast production flow.
8. Automatic template cleaning: The production line is equipped with an automatic template cleaning system, which cleans the back of the template as new after the product is off the line. After demolding, a dedicated automatic cleaning device cleans the template on both sides again to ensure the thickness and accuracy of the board products.
9. Automatic board unloading: Fully automatic intelligent board unloading reduces workers' labor intensity, extends the service life of templates, and reduces human damage to the boards.
10. Automatic stacking and packaging: Can achieve stacking and packaging of multiple specifications and variable product quantities according to customer requirements.
11. Centralized dust collection: The entire production and subsequent sorting process is equipped with dust removal devices to ensure a clean production environment, reduce pollution, improve the company's appearance, and the collected dust can be reused to lower production costs.

 

I. Introduction
With the rapid development of the economy, the quality of people's lives is improving day by day. To improve living environments and beautify homes, people have a strong preference for various decorative and renovation materials. However, in the pursuit of luxury and comfort, safety issues regarding life and property are often overlooked. The occurrence of fires each year claims countless lives and properties. Raising citizens' fire safety awareness has become a conscious action of humanity. National fire safety regulations clearly state: all construction and decoration projects must strictly implement the "Fire Protection Regulations of the People's Republic of China" during design and construction, prohibiting the use of flammable decorative materials. To support the implementation of these regulations, our company has successively launched a series of fireproof decorative products and supporting equipment. The products have passed the"National Fixed Fire Extinguishing System Fireproof Component Quality Supervision and Inspection Center"testing, achieving fireproof level A, and have also passed the"National Building Materials Testing Center"testing, with quality fully meeting national standards; the equipment has been tested by the"Shandong Provincial Product Quality Supervision and Inspection Research Institute", "Jinan Product Quality Supervision and Inspection Center"; the quality fully meets the standards and has won the"5th Beijing International Expo"recommended product.
II. Market Prospects for Fireproof Composite Decorative Boards
According to relevant statistics, in 1993, the national indoor decoration industry had a project volume of400billion yuan, in 1994 it was 50 billion yuan. In 1995 it was570billion yuan, in 1996 it was 68 billion yuan, and in 1997 it was800billion yuan. From these simple numbers, it can be seen that the volume of decoration projects is increasing year by year, and the decoration and renovation industry will be a thriving sunrise industry. With the reform of the housing system and the improvement of people's living standards, private home purchases will increase, and the indoor decoration industry will develop steadily.
III. Product Uses and Technical Indicators
Fireproof decorative boards use sawdust, rice husks, and various crushed plant straws as fillers (any one or a mix can be used), and several chemical raw materials as modifiers, mixed through special processes. Straw boards have characteristics such as high strength, large product size, fireproof, waterproof, green and environmentally friendly, and low cost. The products come in a wide variety of colors and patterns, with hundreds of types, such as: imitation red (white) beech board, red (black) walnut board, oak board, rosewood, and camphor wood board, etc. The products can be nailed, sawed, planed, and glued, having the same application and processing characteristics as wooden boards. They are widely used in the walls, doors, windows, skirting, ceilings, and other indoor decorations of shopping malls, hotels, restaurants, nightclubs, stations, office buildings, and residences, and are also widely used in high-end furniture, doors, and partitions. This product is cost-effective, utilizes waste materials, and is an ideal substitute for various wooden boards.
Technical indicators of straw boards:
11. Oxygen index %: greater than90
2. Horizontal burning: SO
3. Vertical burning: SO
4. Moisture content: 10.9%.
5. Capacity:

1.15g

/cm3
6. Static bending strength: 169.46Mpa
7. Density:T/ m31.13
8. Water resistance: No powdering after 24 hours, no surface changes.
99. No three wastes, no pollution, beneficial to environmental protection.
IV. Characteristics of the Straw Fireproof Board Decoration Production Line.
1Structural principles and specifications: The fireproof board decoration production line is designed innovatively, with a reasonable structure and stable operation. It uses a double-roller pressing method for board formation, achieving uniform thickness and high output. Equipped with a vibration device to eliminate internal and external bubbles, making the board denser; using non-woven fabric as an isolation membrane, which increases toughness and strength. The machine can be adjusted up and down freely, producing 2-60mmthick boards, with a maximum board width1300mmand length unlimited, with thickness adjustable.Note: Customization is available for special requirements.
2The equipment is multifunctional and can produce simulated wood water ash boards, simulated red (white) beech boards, oak boards, fireproof embossed door panels, wall skirt panels, ceiling panels, wall decoration murals, and various other products.
Prevention is better than disaster relief.
1998In the year, there were a total of 141,305 fire incidents nationwide, averaging388occurrences per day, with 78 major fires occurring throughout the year, resulting in direct property losses of 288 million yuan. From January to April this year, there were65497fire incidents, averaging 546 occurrences per day, with direct property losses of 102.2 billion yuan. Currently, fire incidents in our country are on the rise, and the situation is not optimistic; we cannot afford any complacency or slackness.
To achieve success in business, one must always be aware of opportunities.••••••
(1) Simulated wood water ash board: Provincial inspection, appearance comparable to wooden water ash boards, high grade, large size, with good characteristics such as nailing, sawing, planing, and gluing. No need to paste wood grain paper or paint wood grain; the lines are beautiful, and the texture is natural. It is fireproof, waterproof, and corrosion-resistant. The size is1200×2440×(3-40) mm (adjustable). Depending on the daily output and degree of automation, the equipment is divided into six models, capable of producing 200-1200 sheets per day. The raw material cost is8.5yuan/sheet.
(2) Fireproof embossed door: Provincial testing, featuring fireproof, moisture-proof, soundproof, and thermal insulation characteristics, and can be nailed, sawed, planed, and glued, with a cost that is half that of wooden doors. It has simulated European and classical three-dimensional patterns, with embossed patterns integrated with the board surface, elegant style, and antique charm.
(3) Wall decoration murals: Using the board-making machine to produce baseboards, then pasting the surface and applying a gloss finish, can produce landscapes, figures, flowers, birds, insects, and fish paintings. The maximum size is1200×2500mm, with a cost price of 20 yuan/sheet, capable of producing large, medium, and small sizes. If adding antique lines, aluminum alloy, and stainless steel edging, the value increases. This painting is fireproof, waterproof, corrosion-resistant, and never deforms.
(4) Using the board-making machine and molds: Can produce ceiling panels and various carved wall panels, replacing wallpaper and wall fabric with better effects.
(5) Glue coating and drying machine and glossing machine: This machine has a high degree of automation: automatic gluing, automatic surface pasting, automatic cutting, and automatic drying. The equipment structure is reasonable and easy to operate. Mainly used for surface pasting of fireproof boards, such as wood grain paper,PVCfilm, paint-free paper, high molecular film, etc. This equipment can also be used for deep processing of wooden boards currently on the market, such as plywood, five-layer board, density board, particle board, gypsum board, etc. The processed boards have smooth and flat surfaces, elegant finishes, do not require painting, are environmentally friendly, and have multiplied profits.
V. Equipment situation and production conditions.

 

The fireproof decorative board production line consists of a board-making machine, glue coating and drying machine, and glossing machine. Depending on the daily output and degree of automation, it is divided into three specifications: large, medium, and small, with a total of six models. Users can choose according to their needs, and customization is available for special requirements. Additionally, there are automated edge-cutting machines and mixers available for users to choose from.
The straw fireproof composite decorative board production line is equipped with: production workshop, finished product workshop, and raw material warehouse. The factory100m2 1000m2 Personnel: 3-6 people, ordinary water is sufficient. Power1.1-10KW(depending on the scale)
VI. Analysis of straw board benefits.
(1) Cost accounting:
Raw material cost: 15 yuan/per sheet; Labor cost: 0.5 yuan/sheet; Water and electricity cost: 0.2 yuan/per sheet; Building depreciation: 0.2 yuan/sheet, totaling: 15.9 yuan/per sheet.
(2) Profit analysis: Based on a general selling price of 40 yuan/per sheet, calculated at a daily production of 400 sheets (using medium-sized equipment as an example)
The profit per sheet is 40 yuan/per sheet - 15.9 yuan/sheet = 24.1 yuan./per sheet.
Daily profit for 400 sheets× 24.1yuan/sheet = 9640 yuan.
VII. Equipment situation.
This production line consists of a board-making machine, glue coating and drying machine, and glossing machine. Additionally, there are automated edge-cutting machines and mixers available for users to choose from. The production line has various models. Users can choose according to their needs. Various equipment can also be matched with each other to save costs, or single machines can be purchased.
VIII. Production acceptance matters.
1Purchasing straw board equipment includes free technology transfer.
2Signing a contract printed by the industrial and commercial bureau.
3Providing national-level fire testing certification and green environmental protection certification, training 2 technical personnel for the accepting party, with a training period of7days.
4The company's machinery factory is equipped with a production workshop, and there are products produced by this machine, as well as rooms decorated with these products and furniture made for your visit and inspection.

5Our company implements equipment sales, free technical training, and on-site installation and debugging, ensuring the production of qualified products.
Seeing is believing; it is recommended that friends take more walks, see more, and compare from multiple sources, comparing prices from three families.

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